Industrial Emulsifier: Series 600 for High-Performance Processing
The Mixquip Series 600 industrial emulsifier is engineered to perform a wide range of duties across diverse industries. From high-speed mixing and dissolving to emulsifying and homogenising, this machine handles it all with precision and efficiency. Built with sanitary stainless steel construction, this industrial emulsifier machine is suitable for food, beverage, chemical, and pharmaceutical applications that require CIP and SIP capabilities.
Designed for flexibility and high shear performance, the Series 600 comes with multistage rotor/stator configurations as standard. This setup enables faster processing by reducing the number of recirculation passes and enhancing particle size reduction. The result? A stable, uniform product with fewer process steps, ideal for fast-paced industrial production environments.
Advantages
- Interchangeable work-heads to suit multiple applications
- Low maintenance with integrated CIP for hygienic processing
- Eliminates agglomerates, rapidly dissolving solids.
- Eliminates agglomerates and rapidly dissolves solids
- Accelerates reactions with high-speed processing
- Aeration-free operation
- Creates stable emulsions and suspensions.
- Sanitary stainless-steel build
- Produces stable emulsions and suspensions
Whether you’re using this emulsifier machine for industrial production in a food plant, cosmetics lab, or chemical facility, the Series 600 offers consistent performance and outstanding mixing results.
Watch in action
Mixing Options with the Industrial Emulsifier Machine
The Mixquip Series 600 offers two main operating modes, making it a versatile powder liquid mixer and high shear disperser system in one.
Recirculation Process
In this method, the industrial emulsifier draws product from the base of the mixing vessel and processes it through the high shear rotor/stator. It then returns the material to the top of the vessel, promoting consistent particle reduction and homogenisation. This setup is commonly used in medium to high-viscosity applications.
For larger vessels, a top entry agitator may be used alongside the Series 600 for enhanced in-tank movement. You can also feed fluid ingredients directly into the work-head to ensure even dispersion before re-entry.
Single Pass Process
The Series 600 is equally effective as a single-pass emulsifier machine in the food industry environments. There are three common setups:
- Continuous blending: Ingredients are added just before the workhead, promoting instant reaction on contact. This is ideal for liquid-to-liquid blending and formulations where aeration must be avoided.
- Series processing: When greater homogenisation is needed than one pass can provide, multiple passes through the high shear disperser are used to achieve a finer consistency.
- Premix method: Coarsely blended ingredients are passed once through the Series 600, yielding a smooth, agglomerate-free result.
How It Works
- STAGE 1
High-speed rotation of the work-head creates powerful suction. Liquid and solid materials are drawn into the rotor/stator chamber for immediate processing.
- STAGE 2
The materials are driven to the periphery of the work-head, where they’re milled between the rotor blade ends and the stator wall with intense mechanical force.
- STAGE 3
Hydraulic shear forces propel the mixture through stator perforations and out of the unit. Simultaneously, fresh material is pulled into the workhead to maintain a continuous cycle.
This advanced three-stage mixing process ensures fast and reliable emulsification, dispersion, and homogenisation, regardless of the application.
Applications
The Series 600 industrial emulsifier is used across a wide variety of sectors:
- Food / Beverage Industry Agitators and Mixers – This emulsifier machine in food industry applications is ideal for sauces, dairy, purees, and dressings requiring high-speed homogenisation.
- Chemical Industry Agitators & Mixers
- Pharmaceuticals / Veterinary Industry Agitators and Mixers
Looking for a system tailored to wineries? Check out our wine agitator solutions designed for gentle, oxygen-free blending.
Technical Information
Download Brochure InformationNeed Help Selecting the Right Emulsifier?
Contact the Mixquip team for expert advice on choosing an industrial emulsifier system tailored to your specific process. We’ll help you configure a setup that meets your product goals, tank size, and throughput requirements.
Frequently Asked Questions
What industries use the Series 600 industrial emulsifier?
This machine is used in food and beverage processing, chemical manufacturing, pharmaceuticals, and cosmetics, anywhere high shear mixing and emulsification are required.
Can this emulsifier machine be used with powders?
Yes. As a powder liquid mixer, it’s ideal for dispersing powders into liquids without clumping or agglomeration.
What’s the benefit of the recirculation method?
Recirculation ensures thorough particle reduction and uniform consistency, making it a go-to method for high-viscosity or complex products.
Does the Series 600 support CIP?
Absolutely. Its sanitary design includes built-in CIP functionality, ideal for industries with strict hygiene standards.
Can it be used in continuous production environments?
Yes. It’s a reliable emulsifier machine for industrial production and supports both batch and continuous operations.